Hazardous Manual Handling: A Collaborative Approach to Risk Assessment and Safety Innovation

Hazardous Manual Handling

An Article by Stephanie Werner

Founding Partner, Integris Group Services

How can organisations effectively address the risks associated with hazardous manual handling tasks?

This question has spurred transformative changes in workplace safety approaches, with many businesses now embracing innovative, collaborative frameworks to protect their teams. At the forefront of this movement, Integris Group Services (IGS) has partnered with organisations to advance safety practices and create practical, sustainable solutions. 

In one such collaboration, a dedicated team made significant progress in improving workplace safety through a comprehensive Hazardous Manual Handling (HMH) Risk Assessment. This initiative was specifically designed to address the challenges posed by the increased usage of heavier cables and infrastructure within critical infrastructure that required manual placement, ensuring that safety remained a priority amidst growing operational demands. 

Project Overview: Addressing the Challenges of Hazardous Manual Handling 

As workplaces evolve to accommodate larger infrastructure demands, the risks associated with manual handling tasks also grow. Musculoskeletal injuries remain a critical concern, particularly when dealing with high-risk equipment or complex tasks. Recognising the need for a proactive and collaborative approach, one recent project we worked on demonstrated how engaging frontline teams in the risk assessment process leads to impactful outcomes. 

The aim of our engagement was to create a practical and effective risk assessment process that could be led by the team performing the work, ensuring that the solutions were both relevant and implementable. 

Developing a Tailored Risk Assessment Framework 

Effective risk assessments often draw from established guidelines, such as those provided by Safe Work Australia, but adapting these principles to specific scenarios is key. During this project, Integris Group Services facilitated workshops and discussions with frontline workers to co-develop a customised framework for risk assessment.

Three professionals wearing safety gear, including helmets and high-visibility vests, collaborating and reviewing plans at a construction site, illustrating teamwork in hazardous manual handling risk assessment.

This iterative process included: 

  • Breaking down complex work tasks into manageable components, 
  • Mapping pathways to potential harm, 
  • Evaluating existing controls, and 
  • Creating targeted recommendations that frontline teams could implement with confidence.

By centring the expertise of those performing the work, the framework remained practical and aligned with real-world challenges, ensuring that hazardous manual handling factors were clearly identified and addressed. 

The Power of Collaboration in Manual Handling Safety

Collaboration proved to be the cornerstone of success. By empowering workers to lead discussions, describe their tasks, and share their experiences, the project fostered a sense of ownership and engagement among the team. 

Workshops were designed to:

Build on contributions progressively, improving the risk assessment with each session, 

Workshops were designed to:

Capture critical insights through on-site visits, photos, and videos, and

Workshops were designed to:

Ensure shared understanding among stakeholders, from frontline teams to management and support staff.

Most importantly, active listening by facilitators and leaders was pivotal. A commitment to understanding the work context and empowering teams to recommend solutions enabled a robust and actionable risk assessment process.

Outcomes and Impact

The collaborative approach led to the identification of five high-risk scenarios related to hazardous manual handling. Recommendations were not only detailed but translated into actionable plans and communication tools.

These outputs served multiple purposes:

  • Enabling frontline teams to implement immediate safety controls, 
  • Engaging senior leadership, design, and engineering teams to address risks at their source, and
  • Providing a replicable framework for tackling other high-risk tasks across the organisation.

This methodology has set the stage for broader application, offering a pathway to embed safety-focused innovations into daily operations. By ensuring that workers feel empowered and supported, organisations can proactively manage hazardous manual handling tasks with greater precision and care. 

Conclusion: Advancing Safety Through Collaboration

Collaboration is redefining workplace safety, especially in managing hazardous manual handling risks. By integrating the expertise of frontline teams with the guidance of safety specialists like Integris Group Services, organisations are setting new benchmarks for safety innovation.

Professionals in safety gear, including helmets and high-visibility vests, shaking hands at a construction site, symbolising successful collaboration and teamwork in hazardous manual handling projects.

The impact extends beyond safer working conditions—it fosters a culture of proactive risk management, where workers and leaders unite to build safer, more resilient operations. This collaborative approach ensures not only compliance but also sustained improvement, helping organisations navigate the complexities of modern workplaces with confidence. 

By prioritising team involvement and expert partnership, organisations can continue to lead the way in manual handling safety, inspiring broader industry advancements and securing a safer future for all. 

Ready to enhance workplace safety and implement Hazardous Manual Handling solutions that empower your teams?